Aluminothermic Welding

gantrex



 



       

Crane Rail welding is often complicated and requires skilled labour carry out the process effectively to ensure longevity of the rails during usage. At Mer Lion Metals, we highly recommend the use of Aluminothermic Welding of joining rails together. We supply the kits, consumables, equipment and labour to allow for such welding jobs to take place.



 

In collaboration with Gantrex, we provide the necessary know-how and warranty on the welding jobs done.



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Heavy Machinery

With our partners in Singapore and Indonesia, we provide coverage of Heavy Equipment to locations all over South East Asia. We provide both New and Used Machinery and provide attractive Hire Purchase Plans as well.

We represent Shantui Line of Heavy Machinery in Timor-Leste and currently have a fleet of machinery operating in Dili, Bacau and Mantuto Area.

  • Excavators (XCMG, Zoomlion)

Zoomlion-Crawler-Excavator-Ze360e

  • Motor Graders (XCMG)

gr135

  • Single Drum Hydraulic Rollers (Shantui)

    Sr12-5

sr22

  • Tandem Drum Rollers (Shantui)

sr14

  • Pneumatic Self Propelled Rollers (Shantui)

SR26t

  • Bulldozers (Shantui)

Sd22

  • Wheel Loaders (Shantui)

sl30

  • Crawler / Mobile / Rough Terrain Cranes

  • Rock Crushing Lines (Terex Technologies)

Jaw_Crusher

    Shantui

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Vibratory Hammers

The innovative MHV Series of Vibratory Hammers are manufactured to be reliable and economical for your site requirements. The range of functionality across each series suits each individual contractor’s budget. Our hammers can be mated onto a large variety of excavators such as Komatsu, Caterpillar, Volvo and Doosan.

  vibro
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Dredger

Our innovative Backhoe Dredger series brings together well proven design with over 40 years of development, delivering on quality and reliability at an economical price for your site requirements. This series of dredgers are targeted at inland sheltered waters and under tropical climate.

 
  • Easily Transportable on a Trailer Bed
  • Highly efficient engine-hydraulic power system
  • Outrigger-stabilizer arms with wide reach and excellent working safety range
  • Easily Transportable on a Trailer Bed Highly efficient engine-hydraulic power system
  • Outrigger-stabilizer arms with wide reach and excellent working safety range
  • Various attachments for different operations Spacious wheel house
  • Operability in difficult to reach areas
  • Powerful twin auger propulsion with variable speed
  • Different attachments for different jobs
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Rails

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Crane rails are suitable for Port and Harbour applications whereby ship to shore cranes or container movement is required. They could also be used for Industrial Applications whereby heavy lift items needs to be transported or skidded out for loading.



 

In 2016, Mer Lion Metals was appointed as distributors of Gantrex Rail Products in The Philippines. Gantrex is a worldwide leader in Crane Rail Solutions with 40 years of experience supplying to major ports and infrastructure projects worldwide.



 

We cover a wide range of crane rails and we source from European and China origins.



DIN 536 Standard

DIN536

JIS E1101 Standard

jise1101

GB Standard

gbrails

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Rail Accessories

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Crane Rails are best paired with Accessories which provide firm stability and necessary transfer of load and moment when cranes operate on it.



 

In collaboration with Gantrex part of the Gantry Group, we are pleased to provide the class leading Clips, Pads, Grout, Holding Down Bolts, Sole Plates, Welding Accessories and Supervision.

 



The patented RailLok System which Gantrex supplies provides unrivaled advantage in reliability and side load strength compared to all rival competitor's clips.

 



RailLok Pads also provides new innovation in pad development to spread loading onto concrete footing providing better shock absorption and long term reliability and usage of the rails and wheels of cranes.





 

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Click on the images above to further understand Gantrex's Products that we can offer.



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Steel Sheet Piles

Steel Sheet Piles are interlocking steel elements which acts as a retaining wall in both temporary and permanent structures. They could be rolled in both Hot Rolled (JIS or MHZ® or Hat Type) and Cold Formed (MMU® and MMZ®) manner and may be in shapes of Z, U or Hat Type in different sizes and weights.
 

Click here to learn more about Hot Rolled Steel Sheet Piles

Click here to learn more about Cold Formed Steel Sheet Piles

 

Permanent Application of Steel Sheet Piles

Sheet Pile when used as a retaining wall element provides an fast and economical way of constructing a retaining wall especially for water-fronting projects. Its interlocking elements provides watertight lock in retaining earth behind it and hence a suitable solution when building ports, wharf, deepening of rivers, bridges and basement excavations. To prevent corrosion, we provide Epoxy coating which can protect sheet piles even in harsh conditions such as salt water.

Manila North Harbour Port Inc. in Philippines

 

COSL Yard in Singapore

Temporary Application of Steel Sheet Piles

Construction projects where a supported excavation is required, steel sheet piling is normally the best option. The excellent strength to weight ratio, ease of driving and re-use opportunity makes sheet piling far superior than other options.

Road Widening in Singapore

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Hot Rolled Steel Sheet Piles

We supply a wide variety of Hot Rolled Steel Sheet Piles in JIS U Type, MHZ® Z Type, and Hat Type.

Hot Rolled Steel Sheet Piles are produced in EN 10248 or JIS 5528 / 5523 Standards.

Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges.

Available Steel Grade

  • EN 10025: S235 / S275 / S355 / S390 / S420 / S460
  • JIS 5528: SY295 / SY390
  • JIS 5523: SYW 295 / SYW 390
  • ASTM A572: Gr. 43 / Gr. 50 / Gr. 60
  • Low Corrosion Steel: ASTM A690 Mariner Steel Grade (345 / 390 / 430)
JISHRSP

MHZ Hot Rolled

Hat Type Sheet Piles

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Cold Formed Steel Sheet Piles

Cold Formed Steel Sheet Piles

The innovative MMZ and MMU Series of steel sheet piles have been manufactured to be wider, stronger and lighter than traditional U Shape JIS Type Sheet Piles. The piles are uniquely designed to replace popular profiles like AZ, PZC, AU, LX and PU piles often used in Europe and America. With up to 16mm thickness, the piles provide great corrosion resistance and ease in driving. Improvement in interlock manufacturing process has brought forth innovations to the cold formed combination wall system. Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges.

Apart from just Z and U Shape piles, we do carry MMHZ Beams to Sheet Pile Combination Wall, MMOZ Pipe to Sheet Pile Combination Wall and MMBZ and MMBU Box Pile Combination Wall Series.

 

Available Steel Grade

  • EN 10025: S235 / S275 / S355 / S390 / S420 / S460
  • JIS 5528: SY295 / SY390
  • ASTM A572: Gr. 43 / Gr. 50 / Gr. 60
  • Low Corrosion Steel: ASTM A690 Mariner Steel Grade (345 / 390 / 430)

MMZ Cold Formed Sheet Piles

Advantages of MMZ Sheet Piles

  • Interlocks located away from the neutral axis
  • Large width resulting in good installation performance
  • Customization to lengths of up to 35mm
  • Wide range of variable widths and lengths
  • Highly efficient section modulus to mass ratio
  • Up to 16mm thickness and section modulus of 5000 cm3/m

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mmz2

MMU Cold Formed Sheet Piles

Advantages of MMU Sheet Piles

  • Wide range of up to 4600 cm3/m
  • Ease of piling and handling
  • Good for re-use and temporary works
  • Popular Profiles such as MMU 6-1 / 8-3 / 13-2 are often rolled on a monthly basis.

mmucfsp

mmu1

mmu2

MMHZ Cold Formed Combi Walls

Advances in rolling technology has enabled this breakthrough combination wall MMHZ series. Beams are made of high tensile elements giving excellent section modulus to weight ratio. The designs have been conceptualised to meet and replace commonly found Hot Rolled alternatives such as HZM from Arcelormittal and PSp from Peiner.

beamspcf MMHZ1MMHZ2

MMBZ and MMBU Box Piles

Sheet Piles when boxed together form much stronger load bearing interlocking elements which could be used for high strength applications. Integrated in a sheet pile wall they provide supplementary bending resistance and may take high vertical loads.

MMBZMMBU
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O-Pile Combination Wall

O-Pile Combination Wall

A breakthrough innovation by The Pilepro Group (PPG) whereby all problems related to Pipe-Pipe Combination wall has been addressed.

 O-pile

For decades, designers have been trying to figure out which is the best method to have interlocking pipes securely piled without having problems such as leaking issues and decluthing of interlocks when using L-T, P-P and P-T interlocks.

Now with O-Pile's certified, mill tested connectors there is a more efficient way to connect pipe-pipe systems. O-Pile's WOM/WOF series are available in standard and customized sizes to easily replace traditional interlocks that many consultants are familiar with. They are manufactured by Hot Extrusion process giving it a much stronger characteristic as compared to other Hot Rolled or Cold Formed produced interlocks.

 O-pilecomparison

Having connectors dialled in to meet specific width up to 300mm, and thickness ranging from 6mm to 25mm, there is unrivalled flexibility in the options and choices available. Furthermore, O-Pile DTH System which utilizes the WOM-S/WOF-S connectors, are the only systems available that can driven effectively through solid rock.

 opiletypes

opiletable

Having pipes as the main elements in the combination wall, that gives us great flexibility to adjust the thickness and the size of the pipes, therefore producing an extremely large range of combinations to suit the necessary project requirements. We therefore have more options available designing with the O-Pile system as compared to other traditional systems such as HZM Wall from Arcelormittal or Pipe-Sheet-Pile Combination Walls from various manufacturers.

opileadvantage

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